Pharmadule - ISPE Silver Corporate Partner
Website: https://www.pharmadule.com/
Pharmadule Morimatsu, a part of the Morimatsu Group, designs, fabricates, and delivers complete turnkey production facilities for Life Science and FMCG industries. For nearly 40 years, Pharmadule has been the leader in Modular facilities designing and delivering more than 80 production facilities worldwide. Our predictable and well-proven delivery model will ensure the success of you projects, meeting the market demand and maximizing your return on investment. Pharmadule Morimatsu use an off-site modular concept which ensures a high-quality facility regardless of final location.
That's the Power of Certainty – Fast delivery, on Schedule and on Budget.
Off-site Fabrication
Modular fabrication minimizes risks by utilizing our experienced pharmaceutical engineering staff who work indoors under controlled conditions. Off-site fabrication occurs simultaneously with on-site preparations, allowing for quick assembly, commissioning, and validation upon arrival. Completing 75-80% of the facility in our workshop ensures a safe, weather-independent environment, reducing project risks. Our modular approach provides faster project delivery, lower risk, predictable implementation, and greater flexibility.
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Modular Drivers
Time to Market
Modular off-site construction significantly reduces the delivery time for manufacturing facilities by enabling parallel activity processing, saving 3-12 months compared to conventional methods.
Benefits of Shorter Time to Market
- Faster ROI: Accelerated project completion leads to quicker returns and higher net present value.
- Investment Flexibility: Delaying investment decisions allows for better process development, reducing risks of modifications while meeting market demands.
Predictability
Off-site fabrication ensures unmatched project predictability, with a well-proven delivery model that guarantees timely completion and specified performance of critical process systems, essential for capital project success.
Advancing Sustainable Manufacturing
Modular construction represents a transformative approach in the field of sustainability, providing a more eco-friendly alternative to traditional building methods. By transitioning the construction process from conventional sites to controlled factory environments, modular construction reduces environmental impact while increasing efficiency.
Our new fabrication site is equipped with solar panels, that covers 30% of our energy need, and water treatment system with a recycling rate of up to 75%.
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Industries
We have experience from the manufacturing processes for many different product areas including:
- Monoclonal antibodies
- Vaccines
- Cell & gene therapy
- Insulin
- Blood plasma fractionation
- Recombinant proteins
- Injectable
- API
and a range of other areas.
Biopharmaceuticals
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We deliver expertise in the following fields:
- Mammalian cell culture (bioreactor) processes for therapeutic proteins including monoclonal antibodies
- Bacterial and yeast fermentation processes and recovery operations
- Blood plasma fractionation processes
Pharmaceuticals
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Pharmadule has delivered production facilities for:
- Injectable products including product formulation, filling of vials, syringes and cartridges and lyophilization
- Oral solid dosage products including powder handling, mixing and milling, granulation and drying, film coating, tableting and capsule filling
- Active pharmaceutical ingredients including chemical reaction, crystallization, separation, drying, dispensing
Advanced Therapy Medicinal Products
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Pharmadule Morimatsu is embracing the challenge with ATMP facilities through accurate and sustainable engineering and modular solutions. Clients are mainly process experts and together with our experienced engineers and regulatory experts from the Front-End Design team, we can create a flexible, affordable solution for ATMP production. We develop a layout based on your process which can be duplicated and delivered all over the world or expanded with more modules.
Consumer Products
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The Consumer Product Industry is characterized by the need for fast project delivery and low and controlled cost. As consumers show more interests in customized consumer goods, there is also a trend for manufacturer to pursue small batch production, more products’ varieties, frequent product change overs and formula upgrading.
Our company has a unique position since we can offer both modular facilities and process modules to support this industry.
About Morimatsu
Since 2011, Pharmadule is part of Morimatsu Group, an international manufacturer of process equipment and modular process super skids. This strong combination has allowed Pharmadule Morimatsu to combine process equipment with modular facilities for delivery of turnkey solutions to our clients.
Today, Morimatsu Group is a world leader in the delivery of innovative process solutions and modular facilities with more than 4,100 global employees. The Group has sales and engineering offices in Stockholm, Shanghai, Wuhan, Yokohama, New Jersey, Houston, Milano, Dublin and Mumbai.
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